TOKO Submerged Arc Welding (SAW) Fluxes – Full Range

High-performance agglomerated and fused fluxes – engineered for shipbuilding, pipelines, pressure vessels, structural steel, and stainless steel fabrication.
Grades: SJ101 · SJ301 · SJ501 · HJ107 · HJ260 · HJ431

✅ AWS A5.17 / A5.23 / A5.9 ✅ Low Hydrogen (H4/H5) ✅ High Impact Toughness ✅ Excellent Slag Detachability ✅ Global Certifications

TOKO SAW Flux Product Line

From carbon steel to high-strength steel, from stainless steel to pipeline-specific grades, TOKO provides complete SAW flux solutions. All products strictly comply with AWS / ISO standards, ensuring weld quality and productivity.

TOKO SJ101 agglomerated flux – high toughness SAW flux
Agglomerated · High Toughness

SJ101 Agglomerated Flux

Designed for high-strength steels, quenched & tempered steels, offshore structures and wind towers. Ultra-low hydrogen (≤4ml/100g), excellent impact toughness at -40°C, achieving >70J CVN with Ni-alloyed wires. Ideal for thick-plate multi-pass welding with superb slag release.

Type Agglomerated Hydrogen ≤4ml/100g Matching Wire AWS A5.23 EB3/EB6 Impact Temp. -40°C
TOKO SJ301 fused flux – general carbon steel SAW flux
Fused · All-Position

SJ301 Fused Flux

Economical fused flux for carbon steel, marine steel and general structural steel. Low moisture pickup, AC/DC compatible, smooth bead appearance. Excellent porosity resistance, ideal for mass production and automated welding.

Type Fused Hydrogen ≤5ml/100g Matching Wire AWS A5.17 EM12K Current AC / DC
TOKO SJ501 agglomerated flux – alloy-type high-strength steel flux
Agglomerated · Alloy Recovery

SJ501 Agglomerated Flux

Suitable for high-tensile steels, crane booms, mining equipment and military vehicles. Excellent alloy compensation, works with Mo, Cr-Mo wires to significantly enhance weld strength. Good impact toughness, suitable for high heat input welding.

Type Agglomerated Hydrogen ≤4ml/100g Matching Wire AWS A5.23 / A5.28 Plate Thickness ≥20mm
TOKO HJ107 pipeline flux – ultra-low temperature high toughness
Agglomerated · Pipeline Grade

HJ107 Pipeline Flux

Specifically designed for API 5L X60–X80 line pipe and offshore pipelines. Ultra-low hydrogen (≤3ml/100g), excellent CTOD performance and impact toughness at -50°C. Optimized for narrow-groove welding with minimal porosity. When used with AWS A5.28 ER80S-G wire, it delivers high-strength, high-toughness welds.

Type Agglomerated Hydrogen ≤3ml/100g Matching Wire AWS A5.28 ER80S-G Impact Temp. -50°C
TOKO HJ260 fused flux – high-speed SAW flux
Fused · High-Speed

HJ260 High-Speed Flux

Ideal for automotive frames, railway components and high-volume carbon steel fabrication. Stable arc at high current, excellent slag release, insensitive to rust and mill scale on base metal. Significantly improves welding speed and reduces production costs – a reliable partner for automated lines.

Type Fused Hydrogen ≤5ml/100g Matching Wire AWS A5.17 EM12K Current AC / DC
TOKO HJ431 stainless steel flux – for austenitic stainless steel
Agglomerated · Stainless Steel

HJ431 Stainless Steel Flux

Developed for 304, 316, 347 austenitic stainless steels. High Cr recovery, low carbon transfer, effectively prevents intergranular corrosion. When used with AWS A5.9 309L/316L wires, it provides excellent corrosion resistance, suitable for chemical, food, and pharmaceutical grade equipment.

Type Agglomerated Hydrogen ≤4ml/100g Matching Wire AWS A5.9 309L/316L Ferrite Number FN 4–8

📊 Flux Technical Comparison

Grade Type Basicity Hydrogen (ml/100g) Impact Temp. Main Applications
SJ101 Agglomerated ≥2.5 ≤4 -40°C High-strength steel / Offshore / Wind
SJ301 Fused 1.5–2.0 ≤5 -20°C Carbon steel / Shipbuilding / Structural
SJ501 Agglomerated ≥2.8 ≤4 -40°C High-strength steel / Mining / Military
HJ107 Agglomerated ≥3.0 ≤3 -50°C Pipeline / API 5L X60–X80
HJ260 Fused 1.2–1.8 ≤5 -20°C High-speed / Automotive / Railway
HJ431 Agglomerated ≥2.0 ≤4 Stainless steel / Chemical / Food
🚢 Shipbuilding & Offshore
🛢️ Oil & Gas Pipelines (API 5L)
🏗️ Bridges & High-rise Steel
⚙️ Pressure Vessels & Boilers
🏭 Heavy Machinery & Mining
🧪 Stainless & Chemical Equipment

✅ Global Certifications & Quality Assurance

📄 Technical Documents & Safety Data Sheets (SDS)

Click to download datasheets, SDS, and WPS support for each grade.

📞 For custom formulations or WPS support, contact our welding engineers: office@tokoc.com