TOKO AWS A5.4 E309L Welding Electrode

All-Position Electrode for High-Temperature Equipment and Dissimilar Metal Welding

TOKO AWS A5.4 E309L Welding Electrode

TOKO E309L Stainless Steel, All-Position Electrode for High-temperature equipment (furnaces, exhaust systems), is used for welding austenitic stainless steels to other stainless-steel types. It is also used for welding of stainless steel to low alloy steel, carbon steel, mild steel and cast Steel.

TOKO A5.4 E309L Welding Electrode

Key Advantages

  • AWS A5.4 Compliance: Certified stainless steel electrode for high-temperature applications.
  • Dissimilar Metal Welding: Ideal for joining stainless steel to carbon steel and other alloys.
  • High-Temperature Resistance: Excellent performance in furnace and exhaust system applications.
  • All-Position Capability: Suitable for welding in all positions.
  • Low Carbon Content: Minimizes sensitization in high-temperature environments.

Classification & Specification

  • AWS Classification: Compliant with AWS A5.4 E309L standards.
  • Material Compatibility: Austenitic stainless steels, carbon steel, low alloy steel, and cast steel.
  • Specialty: Designed for dissimilar metal welding and high-temperature applications.

Common Applications

  • High-temperature equipment (furnaces, exhaust systems)
  • Dissimilar metal welding (stainless to carbon steel)
  • Petrochemical industry equipment
  • Power generation applications
  • Food processing equipment
  • Cladding/overlaying carbon steel for corrosion resistance
TOKO E309L Welding Electrode

Technical Specifications

Chemical Composition (Typical Weld Metal)

Element Content (%)
Chromium (Cr) 23-25%
Nickel (Ni) 12-14%
Carbon (C) ≤0.03%
Manganese (Mn) Trace amounts
Silicon (Si) Trace amounts

Mechanical Properties

Property Value
Tensile Strength ~620 MPa (90 ksi)
Elongation 35-40%
Corrosion Resistance Superior in high-temperature environments
Magnetic Properties Non-magnetic (austenitic structure)

Operating Characteristics

  • Polarity: DC+ (direct current electrode positive).
  • Preheat/Interpass Temperature: Generally unnecessary for thin sections; maintain ≤150°C (300°F) for thick materials.
  • Post-Weld Treatment: Stress relief annealing may be required for critical applications.
  • Storage: Keep in dry conditions to prevent moisture pickup.

TOKO-Specific Features

  • Arc Stability: TOKO electrodes are known for smooth arc characteristics and minimal spatter.
  • Slag Removal: Easy slag detachment improves weld efficiency.
  • Certifications: Meets international standards (e.g., ISO, EN) for quality assurance.
  • Weld Quality: Produces high-quality welds with excellent appearance and performance.

Technical Documentation

✅ For specific guidance and welding parameters, refer to TOKO's technical datasheets and welding procedure specifications.